1. Piston Rods—5/8"
thru 4" diameter are medium carbon steel with 100,000 psi minimum
yield. Piston rods over 4" diameter have yield strengths between 50,000
and 90,000 psi. Sizes 5/8" thru 31/2" diameter are induction case
hardened to 54 Rockwell C. All piston rods are hard-chrome plated and
highly polished.
2. Rod Wiper—Polyurethane,
double lip type wiper designed to protect the piston rod, bearing and
rod seal, is standard for
all rod sizes. Also, metallic scrapers and Viton wipers are available
for all rod sizes.
3. Bolted Rod Gland Cartridges—Heavy
wall, ductile iron bearing is accurately piloted in head to assure
perfect alignment, designed to accept a variety of seal styles.With
certain exceptions, the cartridges can be removed without removing
mounts or tie rod nuts.This eliminates the necessity of cylinder
disassembly to replace the rod seals or rod bearing. Bearings are held
in place with bolted steel retainer plates. Bearing used for a given
rod size are interchangeable into any cylinder bore with the same rod
diameter.
a. Rod Seal—Polyurethane
compound, flexible lip type rod seal has excellent abrasion resistance
and is wear compensating. Inherent characteristics of the material and
design assure leakproof performance and long life.
b. Rod Bearing—Ductile
iron material insures low friction, high load capabilities and long
life.
4. Ports—Large
unrestricted ports permit maximum flow with minimum pressure drop.Heads
may be rotated independently at 90° intervals for convenient
port location. SAE straight thread ports are optional.Oversize ports,
one size larger than standard, can be furnished on most bore sizes by
welding a half-coupling to the standard head or cap.
5.Air Bleeds—Ball
and setscrews are provided in the barrel when specified.The barrel can
be rotated to place bleeders at top regardless of mounting position.
6. Head End Cushion—Floating
type head end cushions are retained by shoulder on the rod.
7. Cylinder Barrel—The
barrel is constructed of carefully selected, heavy wall steel
tubing.The tubing is microhoned to assure smooth operation with minimum
friction.
8. Heads—Rolled-steel
heads are accurately machined to assure perfect alignment of piston rod
and cylinder bore.Heads pilot on bore of tube and confine O.D. to
prevent breathing.This provides additional insurance against leakage.
9.Tie Rods and Nuts—Tie
rods are made from 100,000 psi minimum yield, medium carbon steel.They
are pre-stressed at assembly with hi-strength alloy hex nuts.
10. Needle valves and check
valves— Flush type
needle valves and check valves are supplied. Large drilled passages
provide maximum control of cushioning effect and assure rapid full
power starts at beginning of stroke. Needle valves begin to leak prior
to disengagement to prevent valve blow out. Ball checks are permanently
retained.
11.Tube Seal—O-ring
with back up washer assures a positive seal between head and barrel.
12. Cap End Cushion Plunger—
Accurately machined cap end is an integral part of the piston rod.
13. Polyurethane U-Cup Type
Piston— This type
piston with polyurethane seals is standard in 3TH series cylinders and
will be furnished unless otherwise specified. The piston, one-piece
high grade alloy iron is pilot fitted to the piston rod and locked.
Polyurethane flexible lip type piston seals have excellent abrasion
resistance and wear compensating. Inherent characteristics of the
material and design assure leak-proof performance and long life.
14. Ring Type Piston—This
type piston, one piece high grade alloy iron is pilot fitted to the
piston rod and locked. Ring type piston provides long life with
trouble-free service. Application, however, must tolerate a moderate
amount of by-pass.
NOTE: All types of pistons use the same rods and are interchangeable.
15.Wrench Flats—Large
wrench flats are chamfered to protect rod gland packing in
installation. Standard piston rods thru 51/2" diameter are furnished
with two wrench flats, and additional flats are available upon request.
Spanner holes are